Defense Electronics & Avionics Manufacturing
Ruggedized precision components — fulfilled in-house or through certified Canadian partners.
ISO 9001:2015
Made in Canada
Years of Experience
Satisfied Customers
Overview
Pearson Manufacturing connects OEMs and defense contractors with precision electronic housings, chassis, and enclosures designed for harsh environments. We fulfill orders through our in-house shop or a network of certified Canadian partners — managing sourcing, ruggedization details, and inspection so your assemblies are deployment-ready.
Quick Specs
| Workstream | Best For | Speed | Notes |
|---|---|---|---|
| Prototype / EVT | Fit/thermal/EMI exploration | Fast | Quick-turn enclosures, heatsinks, and fixtures with DFM feedback |
| DVT / Pre-Qual | Design verification & test jigs | Medium | Tightened tolerances, gasket features, selective finishing |
| Qualification / QTP | Formal environmental/EMI qual | Medium | Traceable docs, special processes, witness samples |
| Production / Sustainment | Rate builds & spares | Medium | Kanban/VMI, serialization, inspection packs, packaging specs |
Capabilities We Provide Access To
- Precision CNC machining of rugged enclosures, heat sinks, and backplanes
- Shielded sheet-metal fabrication (laser/brake) with captive hardware
- RF/EMI features: gasket grooves, labyrinth joints, shield cans, grounding bosses
- PCB test jigs/fixtures, connector panel machining, press-fit prep
- Conformal coating/potting coordination; thermal interface prep (TIM pockets, flatness)
- Cable harness integration, light electromechanical assembly, and kitting
- Environmental & functional testing coordination with accredited labs
DFM & Compliance Guidance
- Define a clear A-B-C datum scheme; apply GD&T only to CTQs (EMI seals, mating faces, connector positions).
- Add gasket groove standards (width/depth/compression) and fastener spacing to meet shielding targets.
- Prefer chem film on mating/grounding faces for conductivity; use selective anodize or mask critical areas.
- Provide flatness targets for heat-spreading bases; specify TIM thickness/area and screw torque specs.
- Call out thread classes/gauging (e.g., 2B/3B; go/no-go); consider helicoils in soft alloys for repeat service.
- Include labeling/marking, serialization, and packaging requirements (ESD, humidity indicators, foam density).
We’ll review your model/drawing, sealing and EMI requirements, finish/masking notes, and packaging to confirm the right routing (in-house or partner) and achievable tolerances before kickoff.
Why Partner with Pearson?
- Hybrid fulfillment: in-house machining plus certified Canadian partners for scale and specialties
- Ruggedization know-how: thermal, EMI/EMC, vibration, and sealing features baked into DFM
- Documentation ready: FAI/FAIRs, traceability, and test coordination under one QA umbrella
- Prototype-to-production continuity: fixtures, programs, and process controls carried forward
- Single point of contact from RFQ through inspection and logistics
Equipment Used In-House or By Our Partners
- 5-axis & multi-axis CNC mills; small-tool capability for fine fins/slots
- High-precision press brakes; laser/waterjet cutting (by routing)
- Conformal coating & potting systems (by routing) with masking fixtures
- Cable harness crimping/labeling tools; light assembly cells
- Environmental chambers (thermal/vibe) and EMI test coordination
- CMMs, optical inspection, and laser scanning for geometry & flatness
Typical Applications
- Avionics LRUs: ruggedized enclosures, bezels, and connector panels
- Thermal management: heat-sink plates, spreaders, and cold plates
- Shielded backplanes, RF cans, and conductive gasket interfaces
- Sensor/antenna modules and sealed electronics chassis
- Ground vehicle power distribution & bus bar assemblies
- Test fixtures, docking plates, and cable/harness panels
Defense Electronics FAQs
Are assemblies built in-house or through partners?
Both. We operate a hybrid model. Some machining and light assembly occur at our Ontario facility; other steps (e.g., coating, larger runs, specialized testing) are fulfilled through certified Canadian partners under Pearson QA.
Do you support MIL-STD or DO-160 testing?
Yes. We coordinate environmental and EMI/EMC testing through accredited labs and provide the documentation package (test reports, FAIRs, CoCs, photos) with your shipment.
Can you support ITAR/CGP-restricted programs?
We comply with applicable export controls and can route ITAR/CGP-restricted work via qualified partners. Share your compliance needs with the RFQ for correct routing.
What tolerances and flatness are typical for enclosures?
As a baseline, ±0.001–0.002″ on CTQs for metals; flatness targets for heat-spreader faces commonly 0.001–0.003″ depending on size and process. We’ll confirm after review.
What should I include with my RFQ?
CAD + PDF with GD&T, BOM/AVL, finish/masking notes, gasket spec, serialization/packaging needs, expected test/qualification scope, target quantities, and schedule. Start your defense/avionics quote — include finish/masking, gasket spec, serialization, test scope, and schedule.
Need Rugged Electronics Built Right?
Let us help you fulfill your defense and avionics builds — in-house or through trusted partners.
Request a Defense Quote