Sports & Recreation Equipment Manufacturing

High-precision components and assemblies for sporting goods, exercise machines, and recreation gear.

ISO 9001:2015 Certified

ISO 9001:2015

Made in Canada

Made in Canada

40+

Years of Experience

5K+

Satisfied Customers

Overview

Sports & recreation gear must balance durability, weight, and cost — often with demanding cosmetic standards. Pearson Manufacturing supports these programs with tube bending, precision machining, welding, finishing, and assembly — fulfilled either at our Ontario facility or via trusted Canadian partners. We coordinate documentation, testing, and logistics so your products perform on the field and look great on the shelf.

Machined, welded, and coated sports components

Quick Specs

Standards
ISO 9001:2015 (by facility); ASME Y14.5 GD&T; AWS/CSA welding (by routing); ASTM coating/finish practices
Typical Tolerance
Machined metals ±0.001–0.003″; welded/formed features ±0.005–0.015″ (size/process dependent)
Materials
6061/7005 Al, 4130 chromoly, Ti-6Al-4V (by routing), stainless 304/316, polymers (Nylon, Delrin, UHMW), composites hardware (by routing)
Surface Finish
Bead-blast, anodize (Type II/III), powder coat, e-coat; cosmetic brushing/polish; laser marking
Testing
Static load, fatigue/cycle, impact/drop, torque proof; salt-spray/corrosion (by routing)
Documentation
CoC, MTRs, weld maps, finish/coating certs, inspection & test reports; serialization on request
Files Accepted
STEP/IGES + PDF with GD&T; branding/art files (SVG/AI) for graphics
Rush Options
Often available — include event date or launch window on RFQ
WorkstreamBest ForSpeedNotes
Prototype / DevOne-offs, fit/ride mules, fixturesFastQuick-turn + DFM; flexible materials/finishes
Athlete/Test BatchSmall lots for field validationMediumCycle/impact testing; traceable tweaks
Production HardwareFrames, pulleys, brackets, mountsMediumStable routing; cosmetic & brand control
Finishing & BrandAnodize, powder, graphicsFastColor standards, masking, laser ID

Capabilities We Provide Access To

  • CNC tube bending (mandrel) & mitering; precision welding for frames and handle systems
  • Gear, pulley, and sprocket machining (hobbing, shaping, broaching)
  • Multi-axis CNC milling & turning of hubs, linkages, clevises, and mounts
  • Custom fixture/jig design for assembly and repeatability
  • Durable coatings (anodize/powder/e-coat) with masking and brand graphics/laser marking
  • Mechanical assembly, fastener torque control, and functional testing
  • Inspection packages: CMM/vision, weld maps, coating thickness, load/fatigue reports

DFM & Testing Tips

  • Define target loads, safety factors, and fatigue cycles (e.g., ISO/ASTM protocols) early to guide wall thickness and joint design.
  • For welded frames, add post-weld machining stock on bearing/assembly faces to remove distortion.
  • Use consistent fastener families (metric/imperial) and specify torque values & threadlocker requirements.
  • Avoid abrupt thin→thick transitions; use gussets and radii to reduce stress risers at joints.
  • Call out cosmetic-critical surfaces and color standards (e.g., RAL/Pantone); specify masking for bearing and clamp zones.
  • For anodized aluminum, note Type II vs Type III and desired microns; account for growth on tight fits.

We’ll review your model/drawing, loads & cycles, finish/branding notes, and documentation list, then confirm achievable specs and the right routing (in-house or partner) before kickoff.

Why Partner with Pearson?

  • Hybrid routing that matches envelope, material, finish, and schedule — managed under one QA umbrella
  • Prototype-to-production continuity with stable fixtures and work instructions
  • Lightweight, high-strength material expertise (4130, Ti, Al) plus durable coatings
  • Integrated testing (load/fatigue/impact) and inspection documentation
  • Single point of contact coordinating quoting, branding, and logistics

Equipment Used In-House or By Our Partners

  • 5-axis CNC tube benders & mandrel benders; precision notchers
  • High-precision gear hobbing/shaping & broaching machines
  • Multi-axis CNC mills & lathes; rotary/4th-axis fixtures
  • Robotic & manual welding cells; positioners; stress-relief (by routing)
  • Industrial powder coat & anodizing lines; laser marking systems
  • CMM and optical/laser scanning; load, impact, and cycle test rigs

Typical Sports Applications

  • Bicycle frames, forks, stems, and handlebar assemblies
  • Exercise machine linkages, pulleys, cams, and mounts
  • Outdoor/climbing hardware brackets, clevises, and adapters
  • Golf & racquet components, hubs, and precision inserts
  • Winch, roller, and cable-drive systems for sport equipment
  • Custom jigs, fixtures, and test rigs for product brands

Sports Equipment FAQs

Do you manufacture in-house?

Select components are produced at our Ontario facility; other work is fulfilled through vetted Canadian partners. Pearson coordinates sourcing, QA, finishing, and logistics end-to-end.

Can you work with custom alloys and finishes?

Yes — we support chromoly, aluminum, stainless, and titanium (by routing) with anodizing, powder coat, e-coat, and custom laser graphics.

Do you offer product testing?

We coordinate load, fatigue/cycle, and impact testing and can provide documentation suitable for internal validation or marketing claims.

How should I scope my RFQ?

Share CAD + PDF with GD&T, load/fatigue targets, material/finish specs, branding/masking notes, quantities, documentation needs, and schedule. Start your sports quote — include loads/cycles, finish & branding notes, documentation list, and your schedule.

Ready for Precision Sports Gear?

Share your designs or specs — we’ll coordinate machining, tube work, finishing, and testing for a confident launch.

Request a Sports Equipment Quote