Sheet Metal Fabrication Services

Comprehensive solutions for precision cutting, bending, welding, and assembly of sheet metal components.

ISO 9001:2015 Certified

ISO 9001:2015

Made in Canada

Made in Canada

40+

Years of Experience

5K+

Satisfied Customers

Overview

Pearson Manufacturing provides access to full‑service sheet metal fabrication through a hybrid fulfillment model. Whether completed in‑house or through our Canadian manufacturing partners, we help you achieve consistent tolerances and high‑quality finishes across every phase — from laser cutting to bending, welding, hardware insertion, and final assembly.

⚠️ Hybrid fulfillment: not all jobs are fabricated on‑site — we leverage a mix of internal capabilities and trusted Canadian partners under Pearson QA.

Sheet metal fabrication overview

Quick Specs

Cutting
Fiber laser & CNC punching (thickness per alloy/geometry)
Forming
CNC press brake; typical inside bend radius ≥ material thickness
Welding
TIG, MIG, spot & seam welding; fixtured assemblies
Tolerance
General ±0.010–0.020″; tighter by review & GD&T
Sheet Range
Common 0.5–6 mm; thicker by review
Files
STEP/IGES + PDF; DXF for flat patterns; hardware notes
ProcessBest ForSpeedNotes
Laser CuttingClean edges, tight features, most alloysFastBest for intricate profiles/holes
CNC PunchingHigh‑volume holes, louvers, embossFastEconomical features with standard tools
Press BrakeAccurate bends, hems, formsFastConsistent radii; plan bend reliefs
WeldingStrong assemblies, sealed enclosuresMediumTIG/MIG/spot; fixturing improves quality

Fabrication Capabilities

  • Fiber laser cutting for mild steel, stainless, and aluminum
  • CNC turret punching (perfs, louvers, countersinks where applicable)
  • Press brake forming, hems, joggles, and radiused bends
  • TIG, MIG, spot & seam welding with dedicated fixtures
  • Secondary ops: drilling, countersinking, tapping, hardware insertion
  • Full assembly, inspection, and packaging
Laser Cutting
Laser Cutting
Press Brake Forming
Press Brake Forming

Supported Materials

We fabricate sheet metal components using materials sourced and processed either internally or through certified Canadian suppliers:

  • Mild/CR Steel (CR4/1008/1010)
  • Stainless 304/316 (food & marine)
  • Aluminum 5052 (highly formable), 6061 (strong; larger bend radii)
  • Galvanized & galvanneal
  • Pre‑painted / pre‑coated sheet
  • Copper & specialty alloys (by review)

Finishing Options

We coordinate a wide variety of finishing options to meet functional and visual requirements:

  • Powder coating (custom colours, textures)
  • Anodizing for aluminum (clear/black/hard‑anodize)
  • Bead blasting / satin finishes
  • Zinc & electroplating options
  • Deburr, edge‑rounding, and grain finishing
  • Silk‑screen / vinyl graphics (by request)

Design for Manufacturability (DFM)

  • Prefer **inside bend radius ≥ material thickness** to reduce cracking (esp. 6061‑T6).
  • Leave **bend reliefs** near edges to prevent tearing; avoid features too close to bends.
  • Call out **hardware (PEM) sizes** and orientation; provide hardware table in your PDF.
  • Use **standard material thicknesses** and finishes for lead‑time & cost advantages.
  • Flattened DXF for flat patterns is helpful, but STEP + PDF with notes is ideal.

We’ll review geometry, bend radii, hardware, and finish stack‑ups — and confirm achievable specs with the best routing (in‑house or partner) before kickoff.

Common Projects

  • Electrical enclosures & control boxes
  • Custom brackets, mounts & panels
  • Architectural cladding and signage
  • HVAC plenums, ductwork & transitions
  • Machine guards & safety panels
  • Prototype & low‑volume production

Sheet Metal FAQs

What thickness can you handle?

Most work falls in the 0.5–6 mm range depending on alloy and features. Thicker plates are reviewed for cut speed, edge quality, and bend radii.

Do you fabricate in‑house or through partners?

We use a hybrid model — some jobs are in‑house, others are routed through certified Canadian partners under Pearson QA for capacity or specialty processes.

Which aluminum alloy is best for bending?

5052 bends well and is common for sheet goods. 6061 is stronger but needs larger bend radii and may crack if under‑radii. We’ll advise per design.

Powder coat vs. anodize?

Powder coat offers a sealed, durable colour layer across many metals. Anodize integrates an oxide layer in aluminum with a crisp metallic look and excellent corrosion resistance. We can recommend based on environment.

Ready to Fabricate Your Sheet Metal Project?

Send your STEP/DXF and finish notes for a detailed quote, lead‑time estimate, and DFM feedback.

Request a Sheet Metal Quote