Gantry Milling Services

Large-format milling for plates, bases, molds, and welded structures with a focus on planarity, squareness, and accurate hole patterns.

ISO 9001:2015 Certified

ISO 9001:2015

Made in Canada

Made in Canada

40+

Years of Experience

5K+

Satisfied Customers

Overview

Pearson Manufacturing coordinates large-format gantry milling for oversized plates, tooling blocks, and structural weldments. We handle quoting details, DFM, fixturing considerations, and inspection planning so parts arrive line-ready.

Large-format gantry milling overview

Quick Specs

Example Envelope*
Up to ~40′+ length; width/height by review (geometry-dependent)
Flatness
Planarity across large spans; documented inspection plan available
Processes
Face milling, 5-face ops, slotting, drilling, boring, pattern layout
Materials
Steel, stainless, aluminum/tooling plate, weldments, composites
Inspection
Probing, height gages, laser alignment; FAI/FAIR on request
Files
STEP/IGES + PDF; include datums, hole patterns, and any GD&T
OptionBest ForThroughputNotes
Gantry/Portal MillingLarge plates, bases, long travel partsMediumGreat for planarity & long patterns
5-Face Bridge MillTall or boxy parts needing multi-face opsMediumFewer re-clamps; better squareness
Planer-Type MillingVery heavy, flat, oversized workLowerThroughput tradeoff for footprint

Gantry Milling Capabilities

  • Large-area surfacing/face milling with controlled step-over for planarity
  • Hole patterns, drilling/boring, countersinks & counterbores over long spans
  • Datum strategy and tolerance control across multi-foot lengths
  • Fixture design for plates and welded fabrications; stress-relief guidance
  • Process development and probing-based coordinate verification
  • Inspection documentation (FAI/FAIR) and shipping/packaging coordination
Large plate surfacing
Large Plate Surfacing
Hole patterns and layout drilling
Hole Patterns & Layout

Why Choose Pearson?

  • Access to true large-format travels with engineered scheduling
  • One contact for quoting, DFM, logistics, and inspection
  • Planarity and squareness checks across oversized assemblies
  • Rigging-aware fixturing and handling for heavy components
  • Clear communication on achievable tolerances over long distances

Representative Equipment

Equipment varies by job footprint and site. We’ll align fixturing, probing, and handling to your part’s mass and size.

  • Gantry/portal mills with long X-axis travel
  • 5-face bridge mills for multi-side access
  • Magnetic and vacuum plate fixturing
  • In-process probing and long-range alignment tools
  • Overhead crane/forklift load accommodation (by site)

Typical Applications

  • Machine bases and structural plates
  • Mold base finishing and layout drilling
  • Large tooling blocks and press plates
  • Energy sector skids and welded frames
  • Aerospace baseplates and large fixtures
  • Custom equipment mounts and assemblies

Gantry Milling FAQs

How do I get a fast gantry milling quote?

Upload STEP/IGES and a PDF showing datums, hole map, thickness, material (e.g., MIC-6, A36), quantity, and target date. If you have flatness/squareness targets, note them so we can plan fixturing and inspection.

Start your quote →Include envelope, thickness, datum scheme, hole map, quantity, and need-by date.
What size can you handle?

Example capacity is up to ~40′+ in length, with width/height depending on geometry and fixturing. Share your model and we’ll confirm a suitable envelope and setup.

Can you machine welded fabrications and maintain flatness?

Yes. We commonly fixture weldments, recommend stress-relieving when appropriate, and plan multi-face operations to control distortion and maintain squareness.

Do you provide inspection or FAI for large parts?

We can include probing results, height-gage checks, and laser alignment notes. Formal inspection reports and FAI/FAIR are available on request.

Can you coordinate trucking, lift points, or staggered deliveries?

Absolutely. We’ll align packaging, crate design, lift plans, and partial shipments to your build schedule.

Start your quote →Include envelope, thickness, datum scheme, hole map, quantity, and need-by date.

Ready to Start a Gantry Milling Project?

Send your drawings for a quote, planarity guidance, and a routing/inspection plan that fits your schedule.

Request a Gantry Milling Quote